Harbor Freight Tools Vacuum Cleaner 94683 User Manual

RECHARGEABLE  
BUG VACUUM  
Model 94683  
ASSEMBLY AND OPERATING INSTRUCTIONS  
Due to continuing improvements, actual product may differ slightly from the product described herein.  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
TO PREVENT SERIOUS INJURY,  
READ AND UNDERSTAND ALL WARNINGS  
AND INSTRUCTIONS BEFORE USE.  
©
Copyright 2006 by Harbor Freight Tools®. All rights reserved. No portion of this  
manual or any artwork contained herein may be reproduced in any shape or form  
without the express written consent of Harbor Freight Tools.  
For technical questions, please call 1-800-444-3353.  
 
PERSONAL SAFETY  
3.  
4.  
Stay alert. Watch what you are doing, and use common sense when operating a  
power tool. Do not use the Bug Vacuum while tired or under the influence of  
drugs, alcohol, or medication. A moment of inattention while operating power  
tools may result in serious personal injury.  
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep  
your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or  
long hair can be caught in moving parts.  
5.  
6.  
Do not overreach. Keep proper footing and balance at all times. Proper footing  
and balance enables better control of the Bug Vacuum in unexpected situations.  
Always wear eye protection. Wear ANSI approved safety impact  
goggles when using this product.  
TOOL USE AND CARE  
7.  
Do not force the Bug Vacuum. Use the correct product for your application.  
The correct product will do the job better and safer at the rate for which it is  
designed.  
8.  
9.  
Store idle tools and equipment out of reach of children and other untrained  
people. Tools and equipment are dangerous in the hands of untrained users.  
Maintain the Bug Vacuum with care. Keep this product clean. A properly  
maintained tool is easier to control. Do not use damaged tools and equipment.  
Tag damaged tools and equipment “Do not use” until repaired.  
10.  
11.  
Check for misalignment or binding of moving parts, loose or broken parts,  
and any other condition that may affect the Bug Vacuum’s operation. If  
damaged, have the Vacuum serviced before using. Many accidents are  
caused by poorly maintained tools and equipment.  
Use only accessories that are recommended by the manufacturer for your  
model. Accessories that may be suitable for one product may become hazardous  
when used on another product.  
SERVICE  
12.  
Product service must be performed only by qualified service technician.  
SKU 94683  
For technical questions, please call 1-800-444-3353  
PAGE 3  
 
Service or maintenance performed by unqualified personnel could result in  
a risk of injury.  
13.  
When servicing the Bug Vacuum, use only identical replacement parts.  
Follow instructions in the “Inspection, Maintenance, And Cleaning” section of this  
manual. Use of unauthorized parts or failure to follow maintenance instructions  
may create a risk of electric shock or injury.  
SPECIFIC SAFETY RULES  
1.  
2.  
Maintain labels and nameplates on the Bug Vacuum. These carry important  
information. If unreadable or missing, contact Harbor Freight Tools for a  
replacement.  
Use the right product for the job. There are certain applications for which this  
product was designed. Do not use small tools, equipment, or attachments to do  
the work of larger industrial tools, equipment, or attachments. Do not use this  
product for a purpose for which it was not intended.  
3.  
4.  
Store idle tools. When not in use, store the Bug Vacuum in a clean, dry, safe  
location out of reach of children.  
Use caution when disposing of harmful insects and spiders that can bite  
or sting. Dispose of insects and spiders immediately after using the Bug  
Vacuum. Always keep children and animals safely away when disposing of  
insects and spiders.  
5.  
This product is designed for dry vacuuming only. Do not attempt to vacuum  
liquids with the Bug Vacuum. Do not attempt to vacuum corrosive or combustible  
materials with this product.  
6.  
7.  
Make sure to clean the Mesh Screen (7) and Vacuum Filter (8) of the Bug  
Vacuum before each use.  
Never leave the Bug Vaccum unattended. When finished using the Vacuum,  
empty the unit. Thoroughly clean the unit and store it in a clean, dry, safe location  
out of reach of children.  
8.  
9.  
Do not use the Bug Vacuum with any of its openings blocked. Keep free of  
dirt, lint, hair, insects, and anything that may reduce the flow of air.  
Do not use the Bug Vacuum to pick up anything that is burning or smoking,  
such as cigarettes, matches, or hot ashes.  
SKU 94683  
For technical questions, please call 1-800-444-3353  
PAGE 4  
 
10.  
11.  
Do not use the Bug Vacuum without its Mesh Screen (7) or Vacuum Filter  
(8) in place.  
Do not use the Bug Vacuum if it has been dropped, damaged, left outdoors,  
or immersed in liquid.  
12.  
13.  
Avoid accidental falls. Use extra care when cleaning on stairways.  
Do not vacuum toxic, carcinogenic, or other hazardous materials such as  
asbestos, arsenic, barium, beryllium, lead, pesticides, or other health  
endangering materials.  
14.  
15.  
Do not expose the Bug Vacuum to rain. Store the unit indoors.  
Do not handle the Charger (6) of this product with wet hands. Never plug  
the Charger into an electrical outlet while standing on a wet or damp surface.  
16.  
Do not unplug the Charger (6) by pulling on its Power Cord. Do not pull or  
carry the Charger by its Power Cord. Keep the Power Cord away from sharp  
corners or edges.  
17.  
18.  
WARNING! People with pacemakers should consult their physician(s)  
before using this product. Operation of electrical equipment in close proximity to a  
heart pacemaker could cause interference or failure of the pacemaker.  
WARNING! The warnings and cautions discussed in this manual cannot  
cover all possible conditions and situations that may occur. It must be understood  
by the operator that common sense and caution are factors which cannot be built  
into this product, but must be supplied by the operator.  
SAVE THESE INSTRUCTIONS  
GROUNDING  
WARNING!  
Improperly connecting the grounding wire can result in the risk of electric shock. Check  
with a qualified electrician if you are in doubt as to whether the outlet is properly grounded.  
Do not modify the power cord plug provided with the tool. Never remove the grounding  
prong from the plug. Do not use the tool if the power cord or plug is damaged. If damaged,  
have it repaired by a service facility before use. If the plug will not fit the outlet, have a  
proper outlet installed by a qualified electrician.  
SKU 94683  
For technical questions, please call 1-800-444-3353  
PAGE 5  
 
GROUNDED TOOLS: TOOLS WITH THREE PRONG PLUGS  
1.  
Tools marked with “Grounding Required” have a three wire cord and three prong  
grounding plug. The plug must be connected to a properly grounded outlet. If  
the tool should electrically malfunction or break down, grounding provides a low  
resistance path to carry electricity away from the user, reducing the risk of electric  
shock. (See Figure A.)  
2.  
3.  
The grounding prong in the plug is connected through the green wire inside the  
cord to the grounding system in the tool. The green wire in the cord must be the  
only wire connected to the tool’s grounding system and must never be attached  
to an electrically “live” terminal. (See Figure A.)  
Your tool must be plugged into an appropriate outlet, properly installed and  
grounded in accordance with all codes and ordinances. The plug and outlet  
should look like those in the following illustration. (See Figure A.)  
THIS PRODUCT  
DOES NOT  
USE A  
3-PRONG PLUG  
120 VOLT  
ELECTRICAL OUTLET  
FIGURE A  
DOUBLE INSULATED TOOLS: TOOLS WITH TWO PRONG PLUGS  
4.  
5.  
Tools marked “Double Insulated” do not require grounding. They have a special  
double insulation system which satisfies OSHA requirements and complies with  
the applicable standards of Underwriters Laboratories, Inc., the Canadian  
Standard Association, and the National Electrical Code. (See Figure B.)  
Double insulated tools may be used in either of the 120 volt outlets shown in the  
following illustration. (See Figure B.)  
THIS PRODUCT  
USES A  
2-PRONG PLUG  
120 VOLT  
ELECTRICAL OUTLETS  
FIGURE B  
SKU 94683  
For technical questions, please call 1-800-444-3353  
PAGE 6  
 
EXTENSION CORDS  
1.  
2.  
Grounded tools require a three wire extension cord. Double Insulated tools  
can use either a two or three wire extension cord.  
As the distance from the supply outlet increases, you must use a heavier gauge  
extension cord. Using extension cords with inadequately sized wire causes a  
serious drop in voltage, resulting in loss of power and possible tool damage.  
(See Figure C.)  
3.  
4.  
5.  
The smaller the gauge number of the wire, the greater the capacity of the cord.  
For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.  
(See Figure C.)  
When using more than one extension cord to make up the total length, make  
sure each cord contains at least the minimum wire size required.  
(See Figure C.)  
If you are using one extension cord for more than one tool, add the nameplate  
amperes and use the sum to determine the required minimum cord size.  
(See Figure C.)  
6.  
7.  
Make sure your extension cord is properly wired and in good electrical condition.  
Always replace a damaged extension cord or have it repaired by a qualified  
electrician before using it.  
Protect your extension cords from sharp objects, excessive heat, and damp or  
wet areas.  
RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS*  
(120 VOLT)  
NAMEPLATE  
EXTENSION CORD LENGTH  
AMPERES  
(At Full Load)  
25  
Feet  
18  
18  
18  
18  
18  
14  
12  
50  
Feet  
18  
18  
18  
16  
14  
12  
75  
Feet  
18  
18  
16  
14  
12  
10  
-
100  
Feet  
18  
16  
14  
12  
10  
-
150  
Feet  
16  
14  
12  
12  
-
0 – 2.0  
2.1 – 3.4  
3.5 – 5.0  
5.1 – 7.0  
7.1 – 12.0  
12.1 – 16.0  
16.1 – 20.0  
-
-
10  
-
* Based on limiting the line voltage drop  
to five volts at 150% of the rated amperes.  
FIGURE C  
SKU 94683  
For technical questions, please call 1-800-444-3353  
PAGE 7  
 
SYMBOLOGY  
FIGURE D  
UNPACKING  
When unpacking, check to make sure all the parts shown in the Parts List on page 12  
are included. If any parts are missing or broken, please call Harbor Freight Tools at the  
number shown on the front cover of this manual as soon as possible.  
PRE-OPERATING INSTRUCTIONS  
To Charge The Internal Battery:  
1.  
The Battery for the Bug Vacuum must be fully charged before using the tool.  
When charging for the first time, and all subsequent charges, the charge time is  
14 to 16 hours. Never charge the Battery for longer than 16 hours, as damage to  
the Battery and/or Vacuum will occur. Approximate 20 minute run time when fully  
charged.  
2.  
3.  
To charge the Battery, turn the Power Switch to its “OFF” position.  
Insert the Charging Plug of the Charger (6) into the Charging Receptacle of the  
Vacuum (1). (See Figure E, next page.)  
4.  
Plug the Power Cord Plug of the Charger (6) into the nearest, 120 volt,  
grounded, electrical outlet. The RED LED light on the Charger will illuminate,  
indicating theBattery is being charged. (See Figure E.)  
5.  
Charge the Battery for 14 to 16 hours. IMPORTANT: The Charger (6) will not  
SKU 94683  
For technical questions, please call 1-800-444-3353  
PAGE 8  
 
automatically shut off when the Battery is fully charged. Avoid Battery/tool  
damage by removing power to the Charger at the end of 14 to 16 hours charge  
time. (See Figure E.)  
6.  
When finished charging, disconnect the Charger (6) from the electrical outlet.  
Then, remove the Charging Plug of the Charger from the Charging Receptacle of  
the Vacuum (1). (See Figure E.)  
VACUUM  
(1)  
CHARGER  
(6)  
CHARGING  
RECEPTACLE  
120 VOLT,  
GROUNDED,  
ELECTRICAL  
OUTLET  
CHARGING PLUG  
FIGURE E  
ASSEMBLY AND OPERATING INSTRUCTIONS  
To Use As A Vacuum:  
Extension Tube (3)  
Crevice Tool (4)  
OR  
Extension Tube (3)  
Vacuum (1)  
FIGURE F  
To Use As A Bug Vacuum:  
Bug Chamber (2)  
Extension Tube (3)  
Mesh Screen  
(7)  
Wide Bug  
Catcher  
(5)  
Vacuum (1)  
FIGURE G  
SKU 94683  
For technical questions, please call 1-800-444-3353  
PAGE 9  
 
Directions For Bug Disposal:  
1. Fire hazard: Do not spray pesticides or other flammable agents into the Bug  
Vacuum during use. Allow all pesticides, if used, to dry before using the  
Vacuum.  
VACUUM (1)  
WIDE BUG  
CATCHER  
(5)  
BUG CHAMBER (2)  
EXTENSION TUBE (3)  
TIP THIS END  
TO DISPOSE  
OF INSECTS  
FIGURE H  
TROUBLESHOOTING  
Problem  
Possible Solution  
Tool does not turn on.  
1. Make sure the Power Switch is in its  
“ON” position.  
2. Make sure to plug the Charger into a  
working, 120 volt, grounded, electrical  
outlet.  
3. Make sure to charge the Battery fully from  
14 to 16 hours.  
4. Have a qualified service technician  
check out the tool.  
Tool turns on, but has little or no suction.  
1. Make sure to charge the Battery fully from  
14 to 16 hours.  
2. Make sure all connections are tight.  
3. Make sure no openings in the tool are  
clogged.  
4. Make sure the Vacuum Filter and/or  
Mesh Screen is clean.  
5. Have a qualified service technician  
check out the tool.  
SKU 94683  
For technical questions, please call 1-800-444-3353  
PAGE 10  
 
INSPECTION, MAINTENANCE, AND CLEANING  
1.  
2.  
CAUTION! Make sure the Power Switch is in its “OFF” position and  
unplugged from its Charger (6) before performing any inspection,  
maintenance, or cleaning of the Bug Vacuum.  
Before each use, inspect the general condition of the Bug Vacuum. Check  
for misalignment or binding of moving parts, damaged or loose parts, dirt or  
debris in the Vacuum Filter and Mesh Screen, damaged electrical wiring, and any  
other condition that may affect the tool’s safe operation. If abnormal noise or  
vibration occurs, have the problem corrected before further use.  
Do not use damaged equipment.  
3.  
4.  
5.  
To clean: Flush the interior and clean the exterior of the Bug Vacuum  
accessories with a mild detergent. Then, allow to air-dry. Do not use solvents.  
Do not immerse theVacuum (1) in liquids.  
When storing: Always completely empty the Bug Vacuum of dirt, debris, and  
insects. Make sure to store the Bug Vacuum and its accessories in a safe,  
dry, clean location out of reach of children and other unauthorized people.  
To remove the internal NiCd battery: A technician should unthread the front  
portion of the Vacuum (1) and set it aside. Then, the four screws in the rear por-  
tion should be removed. The battery pack can then be removed and a replace-  
ment installed and sauter-connected to the wires. Always dispose of or recycle  
used NiCd batteries properly. For information on free battery recycling, please  
call 1-800-444-3353.  
6.  
CAUTION! All maintenance, service, and repairs not discussed in this  
manual should only be performed by a qualified service technician.  
PLEASE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY  
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR  
DISTRIBUTOR MAKES ANY REPRESENTATION ORWARRANTY OF ANY KINDTOTHE BUYERTHAT HE  
OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER  
AND/OR DISTRIBUTOR EXPRESSLY STATESTHAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD  
BE UNDERTAKEN BY CERTIFIED AND LICENSEDTECHNICIANS, AND NOT BYTHE BUYER. THE BUYER  
ASSUMES ALL RISKS AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL  
PRODUCT OR REPLACEMENT PARTSTHERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF  
REPLACEMENT PARTSTHERETO.  
REV 08/06  
SKU 94683  
For technical questions, please call 1-800-444-3353  
PAGE 11  
 
PARTS LIST AND ASSEMBLY DIAGRAM  
Part #  
Description  
Vacuum  
Bug Chamber  
Extension Tube  
Crevice Tool  
Qty.  
1
1
2
1
Part #  
5
6
7
8
Discription  
Wide Bug Catcher  
Charger  
Mesh Screen  
Vacuum Filter  
Qty.  
1
2
3
4
1
1
2
2
2
1
3
8
6
7
3
4
5
NOTE:  
Some parts are listed and shown for illustration purposes only,  
and are not available individually as replacement parts.  
SKU 94683  
For technical questions, please call 1-800-444-3353  
PAGE 12  
 

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